Solutions
Industry 4.0 Smart Manufacturing Production Line Solution
Industrial, lightweight and desktop production-line configurations for integrated virtual and physical manufacturing education.
Talk to an expertIndustrial configuration
- Covers the complete intelligent manufacturing process
Modular design
- Strong module cohesion with low coupling between modules
Digital twins
- Connect virtual simulations with physical equipment
Flexible expansion
- Supports custom development
Industry 4.0 Smart Manufacturing Production Line Solution
JINSYS has pioneered an open, reconfigurable system for university smart manufacturing experiments and practical training. Drawing on years of industrial project experience, it distills large Industry 4.0 production lines into integrated hardware and software teaching solutions using industrial internet and digital twin technologies.
Designed around real applications and evolving needs in intelligent manufacturing, the solution combines equipment automation, lean production, digital management and efficient staffing. CNC machines, industrial robots, inspection equipment and data acquisition and control devices form the flexible production line's hardware. Digital design, intelligent control, efficient machining, industrial IoT and digital twins provide its software technologies.
Highlights
Industrial configuration
- Covers the complete intelligent manufacturing process
Modular design
- Strong module cohesion with low coupling between modules
Digital twins
- Connect virtual simulations with physical equipment
Flexible expansion
- Supports custom development
Digital and intelligent manufacturing architecture
Enterprise management
- PLM → MPM → ERP
- ERP: materials, sales, purchasing and costs
Manufacturing
- WMS: outbound, inbound and inventory
- MES: order imports, materials, scheduling, processes, equipment and quality
Data integration
- ITDS: business processing and scheduling control
- WCS: real-time monitoring and parameter configuration
- IoT: simple acquisition, low-code integration, custom outputs and connectivity
Control layer
- AMR operating system
- PLCs, robot controllers, CNC systems, instruments and positioning systems
Equipment layer
- Smart warehouses, machining centers, assembly, vision inspection, industrial robots and AMRs
ERP ↔ WMS: receiving orders and inventory information. ERP ↔ MES: order materials, plans and production progress.
WMS ↔ WCS and MES ↔ IoT: task or command dispatch and result feedback. WCS also connects to IoT.
ITDS ↔ AMR operating system: tasks and data feedback. WCS ↔ controllers: commands and data. IoT ↔ controllers: acquisition, remote control and data transfer.
Digital twins span simulation, visualization and IoT control across the architecture.
Configurations
Intelligent manufacturing line
- Stacker-crane storage
- Mobile manipulators
- Industrial robots
- CNC machines
- Intelligent marking
- Collaborative assembly
- Vision inspection
Production execution and management
- Factory dashboard
- ERP
- PDM
- MPM
- MES
- Intelligent warehouse management and control
Digital twins and simulation
- Manufacturing digital twin
- IoT data platform
- Industrial internet development
- Digital design and simulation
- Computers
- Servers
- VR equipment
Training progresses from design and manufacturing to installation, commissioning and operation.
Difficulty advances from individual machines to integrated systems, and from simulations to real industrial applications.
Learning moves from simulation to physical equipment, then combines both through digital twins.
Industrial-scale line
- Floor area: 120–300 m²
- Industrial grade
- Complete process
- Recreates real industrial operations
Lightweight line
- Floor area: 80–150 m²
- Lean configuration
- Hands-on focus
- Easy deployment in a classroom
Desktop line
- Floor area: 40–100 m²
- Compact footprint
- Lower cost
- Real smart manufacturing beyond demonstration